Industrial manufacturing has experienced a revolutionary change in recent years with the introduction of automation systems. Automation solutions make it possible to produce workpieces faster, more efficiently and more reliably and offer companies significant advantages. At GENERATION AUTOMATION, we take a look at the world of workpiece automation and explain how it can help companies.
In CNC manufacturing, robot direct loading refers to the use of robots to automatically and accurately load and unload workpieces into CNC machines. This process increases efficiency, productivity and accuracy in manufacturing as the robot is able to position the workpieces faster and more accurately than a human operator.
Pallet handling in the CNC sector describes the automated handling of workpiece pallets in the CNC production line. It involves the use of pallet changing or pallet pool systems to quickly and automatically insert and remove multiple workpiece pallets from the CNC machine. This method offers many benefits, including a reduction in set-up times between manufacturing processes and an increase in productivity through continuous machine processing. It also enables the efficient automation of complex manufacturing processes.
"Produce many different workpieces completely on all 6 sides, fully automatically and unmanned" The R-C2 workpiece automation offers new possibilities. The gripping centric clamping vise is a solution between pallet automation and workpiece robot direct loading. R-C2 combines clamping device and pallet. This means less set-up work and more flexibility for you.
Choosing the right automation for your CNC milling machine depends on various factors, such as the type of parts you are producing, the quantity or the accuracy required. Talk to your automation solutions expert to find the best option for your application.
Digitalization and Industry 4.0 in manufacturing - two hot topics for all mechanical engineering and contract manufacturing companies that are essentially the same thing: AUTOMATION
Efficiency and Productivity: Automation allows for faster and more efficient execution of workflows and production processes. Machines and robots can often perform tasks more quickly and precisely than human workers.
Cost Savings: Automation can contribute to cost reduction by reducing the need for human labor and increasing efficiency. This can be particularly advantageous in labor markets with high wage costs.
Competitiveness: In a globalized economy, staying competitive is crucial. Companies that invest in automation can lower production costs, increase efficiency, and strengthen their competitive position.
Quality and Accuracy: Automated workpieces are less prone to human errors that can lead to defects or quality issues. This can result in improved product quality.
Availability: Automated systems can operate 24/7 without the need for breaks or holidays. This allows for higher production capacity and a quicker response to market needs.
Workplace Safety: Automation of hazardous or health-harming work processes can prevent accidents and injuries, leading to a safer work environment. Overall, workpiece automation contributes to increasing productivity, quality, and efficiency in manufacturing, while simultaneously reducing costs and improving workplace safety. This results in a more competitive and sustainable business environment.
Analysis of the Current Situation: Companies should initially analyze their current manufacturing processes to identify areas where automation is most needed or would offer the greatest benefits.
Defining Automation Goals: It is important to establish clear goals for automation, such as increasing production capacity, improving product quality, or reducing labor costs.
Selection of the Right Technology: Companies should explore various available automation solutions to choose the one that best suits their requirements. This may include robots, automated conveyor systems, or autonomous guided vehicles (AGVs).
Integration into Existing Processes: Implementing workpiece automation requires close collaboration between engineers, technicians, and management to ensure that automation solutions can be seamlessly integrated into existing manufacturing processes.
Employee Training: The introduction of automation can evoke fears and resistance among employees. Therefore, it is important to inform them about the benefits of automation and provide the necessary training to effectively use the new technologies.
Continuous Improvement: After the implementation of workpiece automation, it is crucial to regularly monitor the performance of the systems and make adjustments to further enhance efficiency and productivity.
Safety and Compliance: Companies must ensure that all automation solutions comply with applicable safety standards and regulations, and that employees are adequately trained to work safely with automated systems.
Evaluation of the Investment: Finally, the company should assess the profitability of the investment in workpiece automation to ensure that the desired results are achieved and that automation has a positive impact.
The transition to automation can vary in complexity and effort depending on the scope and complexity of the project. Here are some factors that can influence the effort involved:
Adaptation to Existing Processes: Integrating automation solutions into existing workflows can be time-consuming, especially if adjustments or training are required.
Technology Complexity: Familiarizing oneself with new technologies and systems can vary in effort depending on the complexity of the automation system and the existing technical knowledge of the workforce.
Costs: Switching to automation may come with expenses for software, hardware, training, and support. However, these investments can lead to long-term cost savings and increased efficiency.
Change Management: Employees may need to be trained and prepared for the changes that automation brings. This may require time and resources to ensure a smooth transition for all stakeholders.
Almost all CNC machines can be automated. An automation interface and an automatic door are required for automation. A rotary feed-through in the machine table is not required for R-C2 automation, as GRESSEL has an R-C2 module with medium transfer to bring air to the zero-point clamping system.
Basically, any company involved in manufacturing that requires precise machining of materials can benefit from CNC automation. Automation can help to reduce production costs, increase efficiency and improve the quality of manufactured products.
This includes:
- Mechanical engineering companies
- Suppliers & parts manufacturers
- Automotive industry
- Aerospace industry
